Objectives

The participant:

• Can work independently and carry out non-standard activities and conceptual changes to the gas-leading/H2 system (vehicle, test bench, component), such as:
  • Approval of concepts and systems.
  • Planning and creating concepts and conceptual changes (to the gas system).
  • Create tests and documentation of non-standard construction/conversion work instructions, approve them and carry out risk assessments.
  • Set teaching activities and standards.
  • All Level 1 activities (e-Learning H2, No: 90291), Level 2 (No: 07073) and Level 3 (No: 07268).
  • Has in-depth knowledge and experience in handling hydrogen and is able to identify and assess risks and derive appropriate protective measures.
  • Knows and understands the applicable standards and regulations when dealing with gas systems/systems and can apply them.
  • Has the expertise to approve concepts and systems in accordance with H2 safety-related criteria, to define activities and standards and to pass them on in the form of instructions.

Content

• The following themes are dealt with and consolidated through interactive exercises and practical examples.
• Experience with hydrogen systems: typical faults and damage to the H2 or gas systems, crash/fire tests.
• Exercise on the safety concept.
• Creating a technical safety concept for an H2 gas system taking into account possible hazards and safety measures (mechanical, pressurized technology, electrical, organizational, interdependencies).
• Interdependencies between hydrogen vehicles and filling stations based on SAE 2601 J.
• Safe assembly (welding and non-destructive testing).
• Basic knowledge on the pressure equipment guidelines (DGR), practical exercise on handling and examples for classification.
• Basic knowledge on the German Industrial Safety Ordinance (BetrSichV), practical exercise and examples of the testing obligations of the provision planner and licensed inspection body (in connection with DGR).
• Basic knowledge on the German Technical Rules for Industrial Safety (TRBS) and practical knowledge of TRBS 1111 (hazard assessments) based on an example and TRBS 1203 (qualified person).
• Overview of the regulations for hydrogen vehicles (79/2009/EG, 406/2010, StVZO § 41a, ECE 110).
• Learning about 79/2009/EG and 406/2010 and the procedure for a type approval based on practice.
• Basic knowledge on legal standards.

Target Group

• Partner (e.g. from planning, development, construction, testing, trial/test stands, workshop) who in future will carry out non-standardized activities and conceptual changes to the hydrogen (-carrying) system of vehicles, test stands, components on their own responsibility.

Good to know

This training is a prerequisite for:

• H2 Level 4 Refresher (BIS_01_11878).

Prerequisites

• Since the independent work on the H2 system and the assessment of risks and definition of corrective actions will be taught in detail in this seminar, the successful completion of the e-learning:
  • WBT - H2 level 1: Handling Hydrogen Safely: Driving and Operating (ITEM_44061) (currently not available).
  • H2 Level 2: Safe Handling of Hydrogen - Basic Training for General Activities (BIS_01_07073).
  • H2 level 3: Safe Handling of Hydrogen - Advanced Training for Defined H2 Activities (BIS_01_10857).
• Advanced training of safe handling of hydrogen for determined H2 activities are required, or knowledge of the contents taught in these trainings is a prerequisite!
• Please send your QX-number for validation to support@bmw-partner.academy.